How Schaffer Industries reduces production costs with Torus

Reduced demand charges

Improved power quality

0 Nuisance Trips

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Industry

Manufacturing — Steel

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Headquarters

Lindon, UT

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Company Size

Mid-Market

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Primary Use Case

Peak Demand Savings

Schaeffer Industries, a leading steel manufacturer in Lindon, Utah, has delivered high-quality, American-made steel for over two decades. Partnering with Torus, they installed a modular power plant that delivers significant cost savings through demand charge reduction while improving power quality for energy-intensive manufacturing operations.


Challenges

  1. High demand spikes from welding, cutting, and rolling steel operations that cannot be rescheduled or modified
  2. Costly utility penalties applied to unavoidable energy peaks and poor power factor
  3. Power quality issues affecting industrial equipment performance
  4. Difficulty visualizing and managing energy fluctuations across daily, weekly, and monthly cycles

Solutions & Outcomes

  1. Power factor no longer below utility limit, further reducing energy costs
  2. Protection against power-quality issues like nuisance trips and damage to key production equipment. Real-time data on energy usage and facility power quality

Strengthening American Industry

Schaeffer Industries isn't just a Torus customer; they're also a Torus supplier. Located 40 miles apart in Utah, Schaeffer produces the American-made steel that goes into every Torus Station, while Torus delivers the energy infrastructure that keeps Schaeffer's fabrication lines running cleaner and cheaper.

The savings that Schaeffer's Torus system is projected to deliver will be reinvested directly into domestic steel production. 

The partnership is a working example of what domestic supply chains can do when they're built close to home: faster delivery, greater resilience, and lower costs on both sides.

"We are excited to see what the Torus system can do for reducing our power bills. And I've got neighbors here in the industrial park who are eager to follow suit, if this works well for us."

Matt Schaeffer, PresidentSchaeffer Industries 

No capital cost through the Wattsmart Battery Program

Rocky Mountain Power's Wattsmart Battery Program covers the full Torus system for a low monthly subscription — $0 capital cost. JD Machine receives power factor correction, peak demand reduction, and time-of-use rate optimization — delivering monthly bill savings and more consistent power.

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